Automatic Railway Wheel Gear Dismount Press With Double Cylinders
Application scope:
This automatic railway wheel gear dismount press machine is used to dismount the large gear and its surrounding components of gearbox off from the axle. Automatically displacement detection, generate record, save and printing of the pressing curve. It's only required one operator is required to operate the press.
Technical Parameters:
| Maximum cylinder force | 315 tons |
| Ram cylinder Qty | 2 sets |
| Cylinder stroke | 0~700 mm |
| Pressing speed of the cylinder piston | 0~300 mm/min, variable |
| Fast forward and Return speed of the cylinder piston | 1000 mm/min, variable |
| Concentricity of cylinders' centerline (by measurement) | Not more than 0.4 mm |
| Max load of the centre device | 2000 kg |
| Stroke control accuracy | Not more than 0.1 mm |
| Re-positioning accuracy | Not more than 0.1 mm |
| Maximum hydraulic system pressure | 26 MPa |
| Maximum capacity of the loading/unloading support carriage | 2500 kg |
| Max capacity of the high-pressure injection pump | 200 MPa |
| Main power supply | 380V/50HZ, AC 3 phase |
| Noise level during working | Not more than 75 dB |
| Ambient temperature | 5℃ ～40℃ |
| Relavent humidity | Not more than 90% |
(*The detail parameters can be adjusted as per customer's requirements.)
Main Features:
- The Wheelset Gear Dismount Press will be installed in a foundation pit.
- Double head cylinders for dismounting.
- The press is mainly composed of horizontal gantry frame, main cylinders, loading and unloading support carraige, displacement detection device, hydraulic system, electrical control system, high-pressure injection equipment and the relavent toolings etc.
- The main body is all steel welding structure and carried out stress relief annealing treatment. With sufficient strength and rigidity.
- Axle center hole positioning.
- With Automatic and Manual operation mode for optional.
- Equipped with Siemens S7 PLC and AdvanTech industrial computer to control the pressing operation.
- With high-precision pressure sensor and displacement sensor for signal collection.
- Automatically generate, record, save and print the pressing curve in the required format.
- Only one operator required to complete the whole dismounting procedures.
- Equipped with wheelset loading and unloading support carraige to deliver the wheelset into the machine, maximum support capacity 2.5 tons.
- Equipped with a mobile high-pressure injection pump (Germany MAXIMATOR). Injection capacity of 200MPa.
- Equipped with leak oil collection device.
Technical Documents:
The following technical documents will be supplied along with the wheel press machine when delivery in three hard copy and one soft copy in English language (provide E-copy to the buyer before delivery):
- Operating and maintenance instruction manual;
- General arrangement drawing, Hydraulic schematic diagram, Electrical schematic diagram;
- Foundation drawing;
- Spare part list, Special tool list;
- Product certificate/Factory Acceptance Certificate, packing list, etc
Warranty & After-sale Service:
One year of free warranty and lifetime maintenance for the equipment for your purchased equipment. During the warranty period, only due to design defects, manufacturing quality, and quality of purchased parts, our company is responsible for free maintenance. The company provides the required replacement parts (except for consumable parts). Over the warranty period, repairs only are charged at the cost price. At the same time, you will enjoy a lifetime software upgrade from the date of purchase; our engineers will provide a quick response when service is required.
Cooperation contact:
If you are interested in our machines or any assistance required, please feel free to contact us for more information.
Product Tags:
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Railway Double Cylinders Wheelset Gear Assembly Press Images
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